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Safety Component Lab

This lab is equipped for endurance testing of various automotive components. These facilities are being used for the certification of Seat, Seat Belt, Dash Board, Bumper, Hydraulic Brake Hose, Non-plastic & Plastic Fuel Tanks, Wheel Rims, Control Cables, Pneumatic Coupling, Retention And Release Of The Windows, Wheel Guards, Wheel Nuts, Wheel Disc.

Bumper Impact Pendulum Rig

The Bumper Pendulum Test System is used for testing of the energy absorbing components of the vehicle front structure and rear    structure.

  • Arm Length                         : 3.5 m
  • Mass                                    : 800 to 2500 Kg
  • Height Impact                     : 350 to 700 mm
  • Weight Resolution              : 10 kg
  • Maximum Velocity              : Upto10 Kmph

Interior Fittings Test Rig

The compact launcher is an impact test system capable of launching head forms against the vehicle parts or subsystems up to 32 Kmph.

  • Impact speed                      : Adjustable up to 32 km/h
  • H Radius Adjustment         : Continuously from 650 to 800mm
  • Impact Head Form              :Hemispherical 165 mm diameter
  • Accelerometers                    : 2 unit of 200g range
  • Sample Holder (mm)           : T-Slot bed plate (1400 x 1400)
  • Speed sensor  Sensitivity   : 0.25 km/h

Head  Restraint  Test  Bench

Head Restraint test bench designed to check the seats and head restraints behaviour during rear crash. Accurately measures the deformation angle and displacements caused by pseudo human backforms and headforms.

  • Electrical based with load cell and displacement sensor
  • No of seat positions            3

(Each Seat position is equipped with 3 actuators)

  • Head form actuator (Long.) : 5000 N with 700mm stroke
  • Head form actuator (Ver.)  : 750 N with 500mm stroke
  • Back load capacity              : 5000 N with 400mm stroke

Walk in Chamber

Walk  in  chambers  perform  full  vehicle  level  tests  where  the    environment temperature must be controlled  within certain limits.

  • Internal Dimension (mm)   : 6000 x 4500 x 5000 (L x W x H)
  • Floor  Capacity                    : Up to 3.5 Ton
  • Temperature Range           : -20° C to +60° C

Climatic Chamber

Climatic chambers perform different kind of test where the temperature and humidity of environment must be controlled within certain limits.

  • Internal Dimension (mm)   : 1000 x 1000 x 1000
  • Internal volume                   : 1m³
  • Temperature Range           : -60° C to +175° C

Humidity Range            : 10% to 95% RH

Tilt Test Platform

Tilt test platform is used to determine the static rollover threshold for many types and sizes of vehicles

  • Length                                 : 20m
  • Width                                   : 3.5m
  • Maximum Tilt Angle           : 60°
  • Elevation Speed                  : 0.06° to 0.5° /sec
  • Declination Speed: 0.5°/sec
  • Angle Accuracy                    : ± 0.01°
  • Net Lift Capacity                 : 50000 Kg’s

Seat Belt Anchorage

  • The system included for Seat Belt Anchorage Testing covers all necessary requirements
  • 9 Single rod servo cylinder
  • 30KN static force capacity at 210bar
  • 750 mm stroke
  • Angle regulation and locking (0 – 25°)

Cab Pendulum

  • Front Impact : Speed up to 9km/h
  • Impactor Mass : 1750kg
  • Arm length : 3500mm
  • Rear impact : Impactor with 50KN Actuator
  • Roof Ballast : 10 Ton

Salt Spray Chamber

  • Chamber Dimension: 2000mm(W) X1200mm(D)x800mm(H)
  • Chamber Volume: 2000 L
  • Temperature: Control +25⁰C to +70⁰C
  • Humidity (RH%) 30% to 70% RH
  • Salt Spray Characteristic Cyclic Corrosion
  • Port Hole Available for special requirements
  • Standard: B117

Dust Chamber

  • Dimensions of minimum 900mmx900mmx900mm.
  • Temperature range :Ambient to 60 deg C
  • Dust source :Quartz /Portland cement
  • Standard: IS-9000

Fire Resistance To Non Metallic Fuel Tank

  • To carry out the Fire resistance test as per IS 15547: 2005 – Plastic Fuel Tank for Four Wheelers.
  • Fuel Pan (mm) :

▪     1295 (L) x 585 (W)

▪     2250 (L) x 450 (W)

▪     750 (L) x 550 (W)

  • Fixture (mm) :
    • Fixture based on the fuel tank size of 1000 x 750 x 500

▪           Standard: IS 15547:2005

Fuel Tank Over Turn test rig

  • IS 15547:2005 & IS 12056 : Plastic & Metallic Fuel Tank for Automotive Vehicles.
  • The rotation increment of 90° shall take place in any time interval from 1 to 3 minutes.
  • Maintain the angle accuracy of ± 0.1deg.
  • Tray provided to collect the leaking fuel from the fuel tanks
  • Maximum fuel tank dimensions as 1000mm x 750mm x 500mm.
  • Maximum fuel tank capacity as 480kg.

Extraction & Retraction Machine for Seat Belt

  • To measure the Retracting and extracting force of the seat belt assembly as per IS 15140:2003
  • Trolley mounted Web pulling arrangement
  • Trolley mounted Web pulling arrangement
  • Instrumentation & Automated Test setup
  • Standard: IS 15140:2003